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 Well it seemed all too easy in the end as we drove off with the Binkolo
vehicle literally into the sunset, intoxicated with the sweet success of
motoring under the power of palm nut oil. Actually the first noticeable
difference was the surprising fried fish exhaust smell. Certainly no difference
in power and engine noise and the town could still hear the whooping and
hollering from the happy band of bio-dieselers being transported on a lap of
honour. We had won the “Stanley Cup”.
There is still a way to go before this
can be called a new fuel supply for Binkolo or Salone but the practical
demonstration has had a huge effect on many and the enthusiasm will hopefully
carry this through to a small production stage. Nonetheless the impact of the
event was quite momentous and could definitely have long reaching effects. I see
as most important, a potential new industry based on a small scale, suitable for
village level production. A stable local fuel supply available at a controlled
price - actually the cost of production was 44c per litre instead of the retail
fossil fuel price at $1.11. Another biggy here is the advantage of an
inexpensive alternate cooking fuel instead of using the forests. The soft facts
that bio-diesel is a renewable energy and that the emission is carbon neutral is
not that important to Saloneans but nonetheless significant I think.
 It seems
that bio diesel has not been tried yet in Salone. Many have talked about it but
the combination of chemicals, equipment availability and experience have
prevented others from getting going. Our success was that we eventually had put
together a team of differing skill sets as well as a good dose of dogged
determination. Actually it was a fun thing to do as well. The NGO installing the
solar equipment at the library was also keenly interested in the Binkolo result
and they will be a good conduit for others.
The idea was mooted quite a few
weeks ago when it became obvious that the Binkolo vehicle uses expensive fuel
and my conversation with another VSO volunteer Maria who told me over a Star
beer in Freetown that she had produced bio-fuel back home in Philippines that
was used to power their vehicle. I didn’t need any more encouragement to move
this idea along and Ishmael seized on it immediately. A search of instructional
material on the internet revealed a few good sites in particular http://www.journeytoforever.org/. It
became clear that in our poor country the chief hurdles were getting the
chemicals and the right equipment. The search was on for the chemicals and after
quite a treasure hunt and more than a few bribes we managed to find 4 litres of
Methanol and 5 kilos of Potassium Hydroxide (enough to make a good bomb I
think). Maria had met a local agricultural machinery manufacturer Mr. Kamara
outside Freetown and we paid him a visit one morning on the way to Binkolo. Mr.
Kamara’s eyes lit up at the prospect of potential new customers for equipment
but he was more than enthusiastic about the bio-fuel story. It was heartwarming
to have such a great new team member.
Ismael Bangura is the manager of the
Binkolo Growth Centre and he is Mr. Enthusiasm. He quickly had several bags of
palm nuts amassed for us to take to Kamara for crushing. Actually the nuts are a
by-product of the palm kernels and are normally fed to pigs or used for
fertilizer – see an earlier blog story. To get the oil from the nut, a crushing
machine is needed that Mr. Kamara at FINIC luckily has in operation at a
village, Masumana about 90 miles away. We loaded up the truck and the nuts and
spent a great day watching the crusher in action. We ended up with 20 litres of
oil and a by product of this process is fed to the pigs.
 The last step is the
processing of the oil using the chemicals and for this we needed to build a
reactor. A meeting with advisory team of Maria, Mr. Kamara and me took place a
couple of weeks ago where we sketched out a design based on Maria’s experience
and the internet info. I went with Kamara in search of a suitable container and
I saw his amazing workshop where old vehicles are taken apart and made into an
assortment of agricultural machinery. This was perfect for the job of building
something using a mecano type assembly because much of the design was rough,
needing a trial and error approach – and there were quite a few trials.
Eventually and with much excitement, the finished reactor was hauled up to
Binkolo for the big experiment early yesterday morning.
Ishmael meanwhile had
assembled the required laboratory equipment of beakers and measuring
instruments, strainer and he had even managed to locate an electronic measuring
scale with the help of a local high school teacher Mr. Lamin Kargbo. It turned
out that Lamin was keen to join the team and will be an important part of the
small incubator industry. A large ventilated room was set aside at the Growth
Centre to host the big experiment. The reactor was set on a platform and last
minute adjustments were made to the equipment needing the blacksmithing skills
that Sadiqe a polio victim has been taught. Actually the whole scene was quite
amusing. Here we were hoping to compete with the big oil producers in the back
yard of a small village and using an untried collection of old car parts, old
pipes and taps attached to a used chemical container, all put together in an
image downloaded from the internet. Nonetheless we were fuelled by much
excitement, with much of the local community looking on, wondering what on earth
we were up to.
The various steps were followed with trepidation and fear
in particular the handling of the chemicals. The assorted mixture safely poured
into the reactor signaled the need for the engine to start the required 1 hour
of continuous agitation. There were several moments of breath holding but the
process went perfectly – perhaps a few design changes needed but the reactor
seemed to do the job. The mixture needed a few hours to settle and so we sat
under the mango tree sampling the local palm wine “poyo”, while speculating on
the results and the impact of the whole experiment. The more the poyo the
greater the speculation but it was fun.
With some confidence spurred on by
the effects of the poyo I invited some reporters actually Canadians, Mackay
Taggart and Rachel Borlese who happened be working in Makeni for an
organization, Journalists for Human Rights. We were having fun and what the
hell, even if the results were not what we expected. They thought the story was
worthy and having people Kamara and Ishmael Bangura talk glowingly about the
idea and process, would reinforce their energy to keep trying.
Much
excitement surrounded the various tests that were made. Lamin had some litmus
paper and the acidity to our relief was low. A second wash test revealed a good
separation of the fuel from the water within 30 seconds all according to the
internet information despite the fact that more settling was recommended. One of
our problems in the reactor design was that the glycerin wasn’t fluid enough for
the plumbing system to handle and so an indelicate and messy decanting of the
diesel was required. Nonetheless we had what we thought was diesel fuel and the
big moment and risk had to be taken.
 All of the fossil fuel was drained from
the tank of the Binkolo truck and replaced with the bio diesel. Tension was high
and a crowd by this time had gathered around. The ignition initially failed to
get the engine going but worried looks and much breath holding were rewarded by
the familiar rumble of the engine and then cheers. Wow the feeling was great.
Everyone piled into the vehicle and we were off, gingerly at first but then
cruising around the streets of Binkolo. What a wonderful feeling. The unsaid
feeling of potential freedom, independence and empowerment were not missed on
the faces of the local stakeholders, Ishmael Bangura and Kamara.
Sierra
Leone: Bio Diesel
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